2011 Macro 209 in Germany

2x cooling rolls

2x temperature control units

1 x Width Measuring Unit

1 x Set of Drive (#5) ANNEALING DRIVE

Winder

1 x AUTOMAX S060 Surface Winder c/w 2 x 3" air shafts

1 x E&L Web Guide

Control system SUPERCOM 5000

Maximum Line Speed 72 m/min

Incoming Power supply 380V / 3Ph / 50Hz (Total Power Requirement 300 kW TBC)

Cooling Water for Extruders By Customer Quantity TBA

Cooling for Air Ring & IBC Coolers By Customer Quantity TBA

Compressed Air (By customer) 6 bar dry and filtered

Line Footprint (Approx.) 14m Long x 8m Wide x 10m High

Ambient Conditions 20 - 28°C (air conditional room recommend)

Material handling system includes:

15 Hopper Loaders one for each Extruder each c/w a Suction Wand

2 Stainless Steel Hopper Loaders each c/w a Suction Wand for Powder (PVDC)

150meters 50mm Flexible Pants

Gravimetric system

4 components x 6 component batch blender

7 gravimetric loss in weight extruder hoppers for PE

2 PVDC gravimetric loss in weight extruder hoppers

Complete set of interconnecting cables

7 custom made adapter necks

45mm Macroplast PVDC Extruder (Layers C & E)

20:1 L/D Smooth Bore Extruder

Bimetallic high corrosion resistant barrel

Single piece, water cooled feed section

Direct drive with splash lubricated gearbox geared to 80 RPM

3 heating zones with water cooling for each zone

1 Melt temperature probe

1 Melt pressure probe

1 Rupture disk

Extruder casters

Screw extractor

Double slide gate/feed tubes to change from PVDC to PE - Magnet tray feed box (Sealed to prevent powder leakage)

45mm PVDC EXTRUDER SCREW

23 HP (17.5 kW) engine

AC flux vector motor

AC flux vector variable speed drive 380/3/60hz

Line reactor

Electric panel

Electric panel is pre-wired for temperature zones

Temperatures and motor controlled by PLC

Note: Customer to supply distilled water for closed loop extruder cooling system.

45MM MACROPLAST EXTRUDER (LAYERS A, B, D, E & F)

30:1 L/D Smooth Bore Extruder

Bimetallic barrel

Single piece, water cooled feed section

Direct drive with splash lubricated gearbox geared to 80 RPM

4 heating zones with air cooling for each zone

1 Melt temperature probe

1 Melt pressure probe

1 Rupture disk

Extruder casters

Screw extractor

Water temperature regulator for feed throat

45mm BARRIER SCREW

Base material 4140 steel

Flight surface Colmonoy 56 or equivalent

Screw core chrome plated

mixer

34 HP (25 kW) engine

AC flux vector motor

AC flux vector variable speed drive 380/3/60hz

Line reactor

Electric panel

Electric panel is pre-wired for temperature zones

Temperatures controlled by PLC

45MM PVDC ADAPTERS

-2-for PVDC

-2 - c/w 2 special adapters with breaker plates for screen packs for non-PVDC

PE ADAPTERS

5 for 45mm Screen Changer

45mm MANUAL SCREEN CHANGERS

Manual lever style

Includes 1 heat zone and two breaker plates each

7-LAYER TAPERPACK THE PACKAGE

7-layer TAPERPACK die manufactured from Stainless Steel 17-4 PH - Ceramic heater bands complete with terminal boxes and thermocouples. - Including two (2) interchangeable die lip sets (85-110mm)

Inner die bore (2") for powder delivery

The temperature control panel

OIL TEMPERATURE UNITS FOR MANDREL HEATING

One Oil temperature unit to control temperature of both PVDC mandrels

Two Oil temperature units each to control temperature of each Tie Layer Mandrel

All oil units are located on ground floor and used for both, process and maintenance.

Pipes and hoses to be insulated to reduce heat losses

Hoses to have valves quick disconnects to avoid oil spills when the die is removed for cleaning

Extension cables for heaters and thermocouples to be provided

INTERNAL POWDER SPRAY SYSTEM

Powder dosing unit

Powder feed system

SIZING AND QUENCHING SYSTEM

3 Rings mounted together on an elevating mechanism (WR1, WC1 and WR2) and WC2 on the water bath. Each ring includes gaskets size 60, 80,100,110 mm.

Water Cooling Rings (WR) and Water Collectors (WC) must be insulated.

Precision air pressure and flow regulator (0 – 50 psi) for primary tube

Air supply hardware for primary tube

Reservoir Water Tank required for recirculation water from the Cold Water Tray

Tank to have hinged lid and must be insulated

The reservoir is to be located above the upper cooling ring to facilitate gravity flow

Distilled water must be used for primary cooling

5 Ton chiller supplied by Macro to cool the Distilled Water

All the pipes used for cold water must be insulated

COLD WATER TRAY WITH NIP ASSEMBLY (NIP DRIVE #1 COLD WATER NIP)

1 x Driven Nip Roller with adjustable gap

Two rubber coated rollers - Roller Speed 4-12 m/min

Mounted inside stainless steel tray

Integrated with PLC

1 x Stainless Steel Cold Water Tray + shroud

Water recirculation pump

Tray, piping and pump to be insulated to eliminate “sweating”

Water filter

SCRAP WINDER

Torque controlled winder for winding primary tape while extrusion line is being set up

Manual stop start

1xHOT WATER TANK & HOT AIR HEATING CHAMBER WITH NIP ASSEMBLY DRIVE

Stainless steel heated water tank to preheat the primary tape

Temperature control unit with recirculation pump maintains the water temperature

Stainless Steel Guiding rollers attached to Lexan Lid to keep web submerged

Lexan covers

Tank and piping to be insulated to minimize heat loss

Guiding bars for the primary tube

1 x hot air chamber

Hot air chamber increase heat of the preheated primary tube to required re-blowing temperatures

Heat resistant glass viewing windows and door for operator access with air tight seals

Hot air ring with air heater and blower to maintain required temperature

1 x Nip roller assembly (Nip Drive #2) HOT AIR NIP

Two silicone (50-55 DURO) coated rollers with adjustable gap

Located below in the hot air chamber

1 x Driven Nip Roller (Nip Drive #3) RE-BLOWING NIP

Two heat resistant (silicone) rubber coated rollers (50-55 DURO)

Roller speed up to 30 m/min

Integrated with PLC

1 x Compressed Air Tank Accessories

- High volume air gun with multiple tips

AIR RING

Provides stability for reblowing bubble

Elevating mechanism for air ring (300mm movement)

Interchangeable lip sets 1 ½”, 2”, 3”, 4”

AIR RING BLOWER PACKAGE

Variable speed blower

Air Manifold

Water cooled heat exchanger for cooling air

Ducting/hoses

VERTICAL OSCILLATING NIP ASSEMBLY (NIP DRIVE #4)

OSCILLATING NIP

1 x Driven Height Adjustable Oscillating Nip (Nip Drive #4)

One rubber coated roller

One steel roller (roller to be designed for possibility of water cooling)

Max roller speed 72 m/min

Integrated With PLC

1 x Elevating Mechanism

- One meter travel distance

1 x Collapsing Frame with Calibrating Cage

Stainless steel rollers

Face frames and side stabilizers adjustment motorized

ANNEALING SECTION (DRIVE #5) ANNEALING DRIVE

Face Width: 34” (864mm)

Max Film Width: 26” (660mm)

Max line speed: 72 m/min

Operating speed 32 – 45 m/min

S-wrap annealing rolls (2) with temperature control units

S-wrap chill rolls (2) with temperature control units

Bow rolls to be used prior to the measuring bar

No nip just driven rollers

1 x Width Measuring Bar to be placed after the Oscillating Nip. Width measuring unit to monitor the width of the re-blown bubble and control the bubble width

AUTOMAX SURFACE WINDER

Face Width: 34” (864mm)

Max Film Width: 26” (660mm)

Max line speed: 72 m/min

Operating speed 32 – 45 m/min

AC Motor: Voltage 380V/3Ph/60Hz

Designed to provide high quality non-telescoping, wrinkle free rolls of plastic tubing, 40 to 80 microns thickness range.

Standard features include:

Automatic film cut-off by Macro's "Rising-Knife" system.

Automatic cut-off is based on pre-selected length.

Fixed spreader roll is mounted prior to winding (ARCOSTRETCHER).

Load cell for tension control

Standard finished roll diameters to 24" (610 mm)

2 x Air Shafts (Multi Bladder Design)

Face Width: 34” (864mm)

Max Film Width: 26” (660mm)

Aluminum / Pneumatic type suitable for 3" (76 mm) I.D. cores

1 x E&L Web Guide – oscillating type