Overview
A Kelly bar is a telescoping square- or hexagonal-section mast used on piling rigs to transmit rotation and torque from the rotary head down to drilling tools and casings. It lets rigs drill deep bored piles or drive casing without a continuous drill string, by extending sections as depth increases. Kelly bars are heavy, precision components that must match the rig’s rotary coupling and travel length for safe, efficient piling work.
FAQ
How do I check compatibility with my crawler piling rig?
Verify the Kelly bar’s top coupling type, spline pattern, overall travel length, and sectional dimensions against your rig’s rotary head and mast specs. Confirm lifting points and mounting brackets match or can be adapted.
What wear points should I inspect before buying used?
Check splines and coupling faces for wear, pin bores for ovality, section welds for cracks, straightness along the bar, and corrosion or gouges on slides and guides. Ask for service records and nondestructive test results if possible.
How is a Kelly bar shipped and what should I prepare?
Kelly bars are long and heavy — typically shipped on flatbeds or lowboys. Ensure proper blocking, chaining at rated tie-down points, and compliance with oversize permits. Protect exposed splines and bearings from moisture and impact.
What routine maintenance keeps a Kelly bar reliable?
Regularly grease sliding surfaces and bearings, inspect splines and pins after heavy jobs, torque-check couplings, and repair welds or replace worn sections promptly. Follow manufacturer lubrication intervals and store vertically or supported to prevent bending.
Are spare parts and sections commonly available?
Major manufacturers supply replacement sections, splined couplers, pins, and seals, but lead times can vary. Verify part numbers and section dimensions before purchase and consider sourcing a spare section for critical projects.